I
Contents
1. Outline ...................................................................................................................................... 1
2. Parts to Be Assembled .............................................................................................................. 2
2.1. Micon Car Kit, Ver. 5.1, Contents .............................................................................................................. 2
2.2. Parts of sold separately .............................................................................................................................. 6
2.3. Sensor Board, Motor Drive Board, and MCU Board ................................................................................. 7
2.4. Tools ....................................................................................................................................................... 8
3. Universal Plate (Fashioning of Plate Parts) .............................................................................. 9
3.1. Contents of Universal Plate Set ................................................................................................................. 9
3.2. Making the Sensor Arms ............................................................................................................................ 9
3.3. Universal Plate Cutting Pattern ................................................................................................................ 11
3.4. Cutting up the Universal Plate ................................................................................................................. 12
3.5. Filing the Edges of the Plates ................................................................................................................... 15
3.5.1. Finishing the Servo Back Reinforcing Plates .............................................................................. 15
3.5.2. Finishing the Servo Support Plate ............................................................................................... 16
3.5.3. Finishing the Servo Front Reinforcing Plate ............................................................................... 19
3.5.4. Finishing the Front Shaft Support Plate and Motor Drive Board Support Plate.......................... 20
3.5.5. Preparing the Servo Horn Support Plate ..................................................................................... 21
3.5.6. Finishing the Main Board ............................................................................................................ 22
3.5.7. Completion of File Finishing ...................................................................................................... 23
4. Drilling and Preparing Holes for Flathead Screws ................................................................. 24
4.1. Drilling Holes for Toggle Switches .......................................................................................................... 24
4.2. Preparing Holes for Flathead Screws ....................................................................................................... 26
4.2.1. Height Adjustment of Drill Bit .................................................................................................... 26
4.2.2. Preparing Holes in Main Board for Flathead Screws .................................................................. 28
4.2.3. Preparing Holes on Motor Drive Board Support Plate for Flathead Screws ............................... 29
5. Assembling the Sensor Arms and Front Shaft Support Plate ................................................. 30
6. Assembling the Tires, Wheels, and Shafts .............................................................................. 33
6.1. Assembling the Tires and Wheels ............................................................................................................ 33
6.2. Preparing the Shafts for the Front Wheels ............................................................................................... 36
6.3. Mounting the Bearings ............................................................................................................................. 38
6.4. Mounting the Front Wheel Shafts ............................................................................................................ 39
7. Mounting the Servo Motor ..................................................................................................... 40
7.1. Preparing the Servo Horn ......................................................................................................................... 40
7.2. Adjusting the Servo Sensor ...................................................................................................................... 41
7.3. Mounting the Servo Horn on the Front Shaft Support Plate .................................................................... 42
8. Assembling the Gearbox ........................................................................................................ 44
8.1. Assembling the Gearbox .......................................................................................................................... 44
8.1.1. Assembling the Gearbox for the Left Motor ............................................................................... 47
8.1.2. Assembling the Gearbox for the Right Motor ............................................................................. 48
8.1.3. Inserting the Spring Pins ............................................................................................................. 50
8.2. Installing the Ceramic Capacitors (for Noise Suppression) ..................................................................... 52
8.3. Attaching the Motor Power Wires ........................................................................................................... 54
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